David Wrigley's Microwave Website


Tinned Copper Wire and Fuse-wire


AWG

These tables are calculated and not the result of experiment. They are published as a guide only and not as an authoritative document. The fusing currents have been calculated from basic physical properties (tinned copper) and may vary in practice with different positions, air circulation etc The fuse ratings are assumed to be half fusing current. The wire ratings are based on cable ratings of 8500A/sq in and in practice this max rating will depend on ambient temp, insulation, position and cable life expectancy. Cables can be run at higher currents and temperatures only if the insulation can stand it! This information is for experimental use only by careful and competent persons and in no circumstances should it be used for any other purpose.

No legal liability will be accepted for any consequences following from the use of this information.
Installations in buildings within the UK must follow the appropriate British Standard

AWG

SWG

Diameter

CSA

Fusing Current

Fuse Rating

Wire Rating

 

 

mm

sq mm

Amps

Amps

Amps

32

 

0.202

0.032

7

4

0.4

 

35

0.214

0.036

8

4

0.5

31

34

0.226

0.04

9

5

0.5

 

33

0.250

0.049

10

5

0.6

30

 

0.255

0.051

10

6

0.7

 

32

0.269

0.057

11

6

0.8

29

31

0.288

0.065

12

7

0.9

 

30

0.315

0.078

14

7

1.0

28

 

0.321

0.081

15

8

1.1

 

29

0.331

0.086

15

9

1.1

27

 

0.362

0.103

17

10

1.4

 

28

0.397

0.124

20

10

1.6

26

 

0.404

0.128

21

10

1.7

 

27

0.410

0.132

21

12

1.7

25

26

0.454

0.162

24

14

2.1

 

25

0.496

0.193

28

15

2.5

24

 

0.517

0.21

30

17

2.8

 

24

0.559

0.245

33

17

3.2

23

 

0.574

0.259

35

19

3.4

 

23

0.613

0.295

38

21

3.9

22

 

0.642

0.324

41

25

4.3

 

22

0.723

0.41

49

25

5.4

21

 

0.724

0.412

49

29

5.4

 

21

0.807

0.511

58

31

6.7

20

 

0.841

0.556

62

34

7.3

19

 

0.900

0.636

68

35

8.4

 

20

0.917

0.66

70

41

8.7

 

19

1.017

0.813

82

42

10

18

 

1.026

0.826

83

49

11

17

 

1.151

1.04

99

54

14

 

18

1.221

1.17

108

60

15

16

 

1.306

1.34

119

69

18

 

17

1.441

1.63

138

71

21

15

 

1.463

1.68

141

83

22

14

16

1.627

2.08

166

99

28

13

 

1.830

2.63

198

99

35

 

15

1.833

2.64

199

116

35

 

14

2.034

3.25

232

139

43

11

 

2.293

4.13

278

147

54

 

13

2.386

4.47

295

167

59

10

 

2.588

5.26

333

170

69

 

12

2.620

5.39

339

197

71

9

11

2.899

6.6

395

237

87

8

 

3.270

8.4

473

270

110

 

10

3.568

10

539

282

130


This is a table for thinner wires. These can be useful as solder-in 'last ditch' fuses on experimental PCB's. For example, a thin soldered-in fuse in front of a shunt diode can protect a pcb from reverse polarity damaging components, whilst at the same time causing minimal energy loss. Initially, this could be a thin track on the PCB which, can be replaced by a wire if it blows.
- a useful source of thin wire for these low current fuses can be found in the braid of screened cables
- NB the fuse rating is the operational current that the fuse normally carries

 

 

 

 

 

 

Fuse

Cable Rating

dia (mm)

Dia (in)

area mm2

fusing current

A/sq mm

SWG

Rating

A @8500A/sq in

 

 

 

          A

 

 

   A

A @13.2A/mm2

0.05

0.00

0.00

1.00

441.00

47.00

0.50

0.03

0.09

0.00

0.01

2.00

347.00

43.00

1.00

0.08

0.11

0.00

0.01

3.00

305.00

41.00

1.50

0.13

0.13

0.01

0.01

4.00

278.00

39.00

2.00

0.19

0.16

0.01

0.02

5.00

257.00

38.00

2.50

0.26

0.25

0.01

0.05

10.00

204.00

33.00

5.00

0.64

0.33

0.01

0.08

15.00

178.00

30.00

7.50

1.11

0.40

0.02

0.12

20.00

162.00

28.00

10.00

1.63


(C) David Wrigley 2000-3
Last updated October 2003